Tape Winding Device
- Continuous extraction mechanism pulls the belt without interruption — eliminating stop-start delays and cutting total belt changeout time significantly
- Automatic tensioning during winding produces a consistently tight, even roll — no manual coiling variability
- Integrated deviation correction keeps the belt tracking centrally onto the roll throughout the winding process — neat, aligned rolls every time
- Fully mechanised operation reduces belt replacement from a multi-person manual task to a supervised automated process — lower labour demand and reduced injury risk in confined conveyor environments
- Designed for the automation and intelligent operation requirements of modern coal mine and industrial conveyor systems
- Suitable for belt replacement across coal mining, ports, power generation, and bulk material handling conveyor systems
Product Introduction
Conveyor belts are the highest-wear consumable component in any belt conveyor system. After a defined service period, the belt must be removed, a new belt installed, and the old belt coiled for disposal or storage. In traditional practice, this entire process is performed manually — teams of workers pulling the belt by hand, coiling it manually, and managing the weight and movement of a heavy, awkward belt roll in a confined conveyor gallery or on an open conveyor structure.
Continuous Extraction
The belt extraction mechanism operates continuously throughout the removal phase, maintaining a steady pull rate from start to finish.
Automatic Belt Take-Up and Tensioned Winding
As the belt is extracted, the take-up mechanism receives it automatically and winds it under controlled, continuously maintained tension.
Integrated Deviation Correction on the Winding Assembly
A dedicated deviation correction device monitors belt tracking onto the roll in real time and corrects lateral drift before it is wound into the roll profile.
Neat, Aligned Roll Output
The combination of controlled tension winding and real-time deviation correction produces a finished roll with even edges, consistent diameter, and structural stability.
Product Structure & Working Principle
Three integrated mechanisms — extraction, winding, and deviation control — working in sequence to automate the full belt removal and coiling process.
Reduced Personnel Requirement for Belt Changeout
The tape winding device mechanises the most labour-intensive stages of the process, reducing both the number of workers required and the duration of their exposure to the manual handling and confined space risks associated with traditional belt changeout.
Improved Safety for Underground and Confined Space Operations
By replacing the pulling, lifting, and manual coiling stages with a mechanised process, the tape winding device directly reduces the injury exposure of maintenance personnel
Significant Time Saving Over Manual Belt Replacement
The continuous extraction mechanism and automatic winding assembly together reduce the elapsed time for belt removal and coiling substantially compared to the manual process.
Designed for Automated and Intelligent Conveyor Operations
The device is designed to integrate with the operational philosophy of modern automated conveyor management programmes.
Product Advantages
Automated Winding vs. Manual Belt Replacement
Manual belt changeout is slow, labour-intensive, and carries real injury risk in confined conveyor environments. The MinsenMine Tape Winding Device replaces every stage of that process with a mechanised system that is faster, safer, and consistently better.
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Performance Area
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★ MinsenMine
Key Benefit
Tape Winding Device
What you get on every belt changeout
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Without It
Manual Belt Winding
The problems automated winding solves
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Belt Extraction Speed |
Continuous pull — no stop-start delays
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Repeated repositioning — slow & fatiguing
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Changeout Time |
Significantly reduced
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Extended downtime
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Roll Quality |
Controlled tension — tight, even roll every time
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Loose, uneven coiling — unstable for storage
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Belt Tracking on Roll |
Deviation correction — neat, aligned edges
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Belt wanders off-centre during coiling
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Personnel Required |
Minimal — supervised automated process
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Large team — high labour mobilisation cost
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Worker Safety |
Mechanised — low exposure
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Manual handling injury risk
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Automation Compatibility |
Aligned with intelligent conveyor operations
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Manual process — incompatible with automation
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Storage & Transport Readiness |
Stable, even roll — safe to handle immediately
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Remedial recoiling often required
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MinsenMine Tape Winding Devices are compatible with a wide range of conveyor belt widths and belt weights. Contact our technical team for application assessment, belt dimension compatibility, and installation requirements.
Industries and Applications
Wherever conveyor belts require periodic replacement, manual winding is the bottleneck — and the tape winding device is the solution.
Mining and Mineral Processing
Heavy Duty Strength for Harsh Underground Operations
Port and Bulk Logistics
Efficient Flow for Continuous Material Movement
Cement and Building Materials
Enduring Performance Under Constant Heavy Loads
Power Generation and Energy Plants
Reliable Conveying for Coal and Biomass Systems
Metallurgy and Heavy Industry
High Tensile Control for Industrial Production Lines
Chemical and Industrial Manufacturing
Resistant Materials for Corrosive and Complex Media
Manufactured to Mine Safety Standards. Verified by Independent Certification.
The tape winding device is produced and certified for use in the demanding safety environment of coal mine and industrial conveyor maintenance.
MinsenMine Tape Winding Devices are manufactured under a certified quality management framework covering mechanical design, structural fabrication, electrical and control system assembly, and final functional testing. Our certifications provide documented assurance of compliance with the safety and quality standards required for underground mine and industrial conveyor maintenance equipment.
Our Certifications Include:
MA Certification (Mine Product Safety Mark)
Issued by China’s National Safety Mark Center. The first belt deviation correction device of its type in China to receive this designation, confirming full compliance with national safety standards for underground and surface mine applications.
ISO 9001 Quality Management System
Our production, inspection, and delivery processes operate under a certified quality management framework, ensuring consistency from the first unit to the thousandth.
SGS Factory Certification
International third-party verification of our manufacturing facility, processes, and product quality standards.
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Precision Starts on the Production Floor
Automate Your Belt Replacement Process
Talk to a MinsenMine specialist — belt dimension compatibility, installation requirements, and operational integration.
- Compatible with a wide range of conveyor belt widths and belt weights
- Continuous extraction and automatic winding with integrated deviation control
- Designed for underground mine and surface industrial conveyor applications
- Full technical documentation, installation guidance, and commissioning support provided
- ISO 9001 certified production with MA mine safety certification and SGS factory verification